World’s Longest Ring Frame in Operation - LMW Ring Frame LRJ 90 (2400 Spindles with 65 mm gauge) at Pongalur Pioneer Textiles
In a spinning industry where productivity, space efficiency and energy optimization define competitiveness, Pongalur Pioneer Textiles has commissioned fourteen LRJ 90 Series ring frames from LMW Limited, each configured with 2400 spindles. The total addition of 33,600 spindles sets a new global benchmark in modern ring spinning.
A Strategic Expansion – Not Just a Machine Installation
Pongalur Pioneer Textiles, with about 1.4 lakh spindles, is known for its focus on premium combed compact yarns and strong process discipline are aimed to,
Ring Frame LRJ 90 – The Engineering Differentiator
What truly differentiates is the breakthrough engineering innovation in achieving the longest Ring frame that redefines mills economics mainly on OPEX, Higher productivity with lesser UKG and consistency in quality.
Performance from the Mill Floor - Innovative Engineering at an Unprecedented Scale
“The decision to install the LR90 configuration was taken to improve productivity, space utilization and operational efficiency while maintaining yarn quality. The successful stabilization of the machine reflects the technical capability of the mill team and close collaboration with LMW during commissioning. This installation strengthens the mills strategy of combining advanced technology with strong process management to remain competitive in premium yarn segments”
Mr. S Aravind, Managing Director, M/s Pongalur Pioneer Textiles
Since commissioning, Pongalur Pioneer Textiles has experienced strong satisfaction with the machine’s performance in terms of:
Productivity
Machine runs at a maximum speed of 27000 rpm for Ne 70s CCW, producing a remarkable 78 GPSS, 8% productivity gain compared with existing model ring frame.
Space Savings
65 mm gauge concept has led to a space savings of nearly 8%, helping mills to accommodate 8% higher spindles per machine, leads to savings in OPEX.
User Friendliness
2400 spindles machine layout allows operators to comfortably attend to just two sides of the machine instead of three. This significantly reduces unnecessary walking & operator fatigue. The result is improved worker comfort, higher efficiency, and better productivity per operator.
Auxiliary and other benefits
Ring Frame LRJ 90 enables significant savings in auxiliary & winding investments. Increased winding drums per machine, lead to lower investment costs on the winding equipment. Also, significant savings in building cost, humidification, lightening, power distribution & OHTC etc.
"This collaboration reinforces LMW’s engineering leadership in longer ring-frame configurations (2400 Spdls / mc) and strengthens Pongalur Pioneer Textiles’ position as a forward-looking, technology-driven spinning enterprise”.
Mr. S Aravind
